100% Made in Italy Monolithic Insulating Joints for critical pipeline applications+39 035 303 982 | commercial@zunt.com | Seriate (BG), Italy
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ZUNT Italiana

Products

A complete range of monolithic insulating joints and related pipeline isolation solutions, manufactured 100% in Italy.

Main production

Monolithic insulating joints for oil, gas and water pipelines

Factory-assembled, hydrostatically tested and subjected to electrical tests in various stages of manufacturing.

Technical range

Standard and custom production ranges

Monolithic insulating joints are used to electrically isolate sections of a pipeline, improving cathodic protection efficiency and reducing ground-loop currents or interference between CP systems.

1/2”–120”+MIJ size range
ANSI 150–2500+MIJ rating range
1/2”–3”PN 10 service joints
API 10000+Flanged solutions on request
Monolithic insulating joint dimensional scheme
Dimensional catalogue scheme for insulating joints
Technical features

Standard MIJ characteristics

FeatureZUNT standard / available option
Design Factor0.6 or as per client specification
Hydrotest pressure1.5 times the design pressure
Dielectric strength test≥ 5 kV for 1 min, 50 Hz AC; higher on request
Electrical resistance testDry conditions > 25 MOhm, 1000 V DC; higher on request
NDEMPI, UT, X-Ray, Dye Penetrant on welds as applicable
Design calculationsASME VIII Div. 1 App. 2 / EN 13445-3, according to project
Production100% Made in Italy
Technical features

Custom Made Production

FeatureZUNT standard / available option
Sizefrom ½” to 120” and over
Ratingfrom ANSI 150 up to ANSI 2500 and over
Design Factoras per client’s specification
Low Temperature designdown to -50 °C
High Temperature designup to +165 °C
Dielectric Strength Testup to 20 kV for 1 min. 50 Hz AC
Electrical resistance Testin dry conditions > 200 MOhm - 1000 V DC
Coating/Liningas per client’s specification
Finite element analysison request
PED / ATEX complianceon request
Extra testingHelium test; Torsion test; Hydro-thermo-bending test; Electrolytic immersion test; Hydraulic fatigue test; Air leak test; Vacuum test
Technical features

PN 10 Service Joints

For gas and water

FeatureZUNT standard / available option
Sizefrom ½" to 3"
Endsweld/weld · male/weld · male/male · male/female · female/female
ThreadsISO 7 / BSP / NPT on request
Temperature Range-10 °C / 70 °C
Design Pressure10 bar
Hydrotest Pressure15 bar
Air Leak Test5 bar for 10 seconds
Dielectric Strength Test> 3 kV for 1 min. - 50 Hz AC
Electrical Resistance Testin dry conditions > 5 Mhom - 1000 V DC
Coating / Liningepoxy primer / epoxy resin (special lining for water on request)
Certificationto UNI CIG 10284, D.M. 17/04/2008 & subsequent modifications
PN 10 service joints dimensional tables and end configuration schemes
Product gallery

Made in Italy insulating joint production

Batch MIJ
Close MIJ
Large custom joints
Large monolithic insulating joint during crane loading

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